At Shengtuo Machine, we are proud to offer industry-leading solutions in metal forming with our cold forge header machine line, designed to meet the rigorous demands of modern manufacturing. Our cold forging header equipment is engineered to deliver unparalleled precision, efficiency, and durability, making it the ideal choice for producing high-strength fasteners and components. By leveraging the cold forging process, we ensure that your products achieve exceptional structural integrity while minimizing material waste and operational costs. Trust Shengtuo Machine to provide innovative cold forging solutions that enhance your productivity and product quality, setting new standards in the industry. Explore our range today and experience the difference of working with a leader in cold forging technology.
Our machines are designed using state-of-the-art CAD (Computer-Aided Design) and FEA (Finite Element Analysis) tools. This advanced technology ensures that every component is optimized for maximum performance and durability. The precision engineering involved in the design phase translates to machines that are robust, reliable, and capable of handling the most demanding manufacturing tasks.
Our multi-station cold heading forming machines are built for high-speed, high-volume production. They can significantly reduce lead times, allowing you to meet tight deadlines and increase overall productivity. The multi-station design enables simultaneous processing of multiple parts, further enhancing throughput and efficiency. This makes our machines ideal for large-scale manufacturing operations.
Quality is at the core of our manufacturing process. Our machines feature real-time monitoring systems and statistical process control to ensure that each part produced meets stringent quality standards. Rigorous testing and calibration are conducted on every machine to guarantee reliability and consistency. This focus on quality ensures that you receive a product that performs flawlessly, reducing downtime and maintenance costs.
Our machines are engineered to minimize material waste, making them both cost-effective and environmentally friendly. The efficient use of materials not only reduces costs but also contributes to sustainable manufacturing practices. Additionally, we offer unmatched customer support, including training, maintenance, and troubleshooting services. Our dedicated support team ensures that you get the most out of your investment, helping you achieve optimal performance and longevity from your machine.
Our machines are designed using state-of-the-art CAD (Computer-Aided Design) and FEA (Finite Element Analysis) tools. This advanced technology ensures that every component is optimized for maximum performance and durability. The precision engineering involved in the design phase translates to machines that are robust, reliable, and capable of handling the most demanding manufacturing tasks.
Our multi-station cold heading forming machines are built for high-speed, high-volume production. They can significantly reduce lead times, allowing you to meet tight deadlines and increase overall productivity. The multi-station design enables simultaneous processing of multiple parts, further enhancing throughput and efficiency. This makes our machines ideal for large-scale manufacturing operations.
Quality is at the core of our manufacturing process. Our machines feature real-time monitoring systems and statistical process control to ensure that each part produced meets stringent quality standards. Rigorous testing and calibration are conducted on every machine to guarantee reliability and consistency. This focus on quality ensures that you receive a product that performs flawlessly, reducing downtime and maintenance costs.
Our machines are engineered to minimize material waste, making them both cost-effective and environmentally friendly. The efficient use of materials not only reduces costs but also contributes to sustainable manufacturing practices. Additionally, we offer unmatched customer support, including training, maintenance, and troubleshooting services. Our dedicated support team ensures that you get the most out of your investment, helping you achieve optimal performance and longevity from your machine.
Hot forging, and stamping are distinct metal forming processes, each with unique characteristics and benefits.
Cold heading involves shaping metal at room temperature, which enhances material strength through work hardening and offers superior dimensional accuracy.
Unlike hot forging, which requires heating the metal to high temperatures, cold heading is more energy-efficient and produces a cleaner surface finish.
Cold heading can create more complex shapes and is ideal for high-volume production of fasteners and small components. Overall, cold heading provides cost-effective, high-quality parts with minimal material waste.
EFFICIENT
High production speed:
The cold heading machine can complete the shaping processing of metal blank in a short time, greatly improving production efficiency.
Multi-station continuous processing:
Multiple processes can be performed continuously on one machine, reducing time wasted in intermediate steps and material handling.
HIGH-PRECISION
High dimensional accuracy:
Through precise mold design and control, the dimensional accuracy of the parts produced by cold forging can reach a very high level, with good consistency.
Good surface quality:
The surface of the parts is smooth, without oxide scale and heat-affected zone, resulting in excellent appearance quality.
HIGH MATERIAL UTILIZATION RATE
Cold forging:
Cold forging is a machining method without cutting, which avoids the large amount of chips generated in cutting processes, thereby improving the material utilization rate.
Complete metal flow lines:
During the cold forging process, the flow lines of the metal remain continuous, enhancing the mechanical properties of the parts.
STRONG AND RESILIENT
Cold work hardening:
Cold forging induces a cold work hardening effect in the metal material, enhancing the strength and hardness of the parts.
Dense internal structure:
During the processing, the metal material undergoes intense squeezing, resulting in a denser internal structure, which improves the comprehensive performance of the parts.
WIDE APPLICABILITY
Various materials:
Suitable for processing various metal materials such as steel, copper, and aluminum.
Various shapes:
Capable of processing parts of various shapes, such as bolts, nuts, rivets, and other fasteners, as well as special-shaped parts.
SAVING
No heating required:
Cold forging is performed at room temperature, eliminating the need for heating equipment and saving energy.
Pollution-free:
The processing does not produce any pollutants such as exhaust gases, wastewater, or waste residue, making it environmentally friendly.
Cold heading machines are widely used in various industrial sectors such as aerospace automobiles. With the development of modern industry and the increasingly fierce competition in the manufacturing industry, cold heading technology has become an indispensable metal plastic volume forming technology due to its economical and efficient process characteristics One of the important processing methods.
The structure of the cold heading machine is characterized by its need to work smoothly, high precision, high production rate and easy to achieve automation. Its transmission components are driven by crank connecting rod mechanism, cam mechanism, and gear mechanism. The movement performance will be related to the realization of the whole machine's action, and it will directly affect the performance and quality of the cold heading machine.
The machine body of the cold heading machine is an important basic component that supports and accommodates various moving parts in the machine, and is a key component to ensure the accuracy and reliability of the moving parts.
Contact us to find out how our advanced multi-station cold heading forming machine engineering solutions.
We can help your business.
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Pan Dai Xiawan Industrial Zone, Ruian City, Wenzhou Province