Application and Advantages of High-Speed Thread Rolling Machine

As a highly efficient cold extrusion forming machine, the high-speed thread rolling machine performs rolling of threads and gears on workpieces through non-cutting processing methods. This not only significantly enhances the strength of the workpieces but also offers advantages in terms of energy saving and consumption reduction. This article will introduce the design, application, and related considerations of the high-speed thread rolling machine to help you better understand its important role in industrial production.

Functions and Working Principle of the High-Speed Thread Rolling Machine

The high-speed thread rolling machine is a multifunctional cold extrusion forming machine that can perform thread, straight, and diagonal rolling within its rolling pressure range on workpieces. It can also handle rolling of straight, diagonal, and helical gear splines, straightening, reducing, burnishing, and various forming rolls. The high-speed thread rolling machine employs advanced electric-hydraulic execution and control systems, allowing each work cycle to be selected in manual, semi-automatic, and automatic modes. This design greatly improves flexibility and safety in the production process.

Process Advantages of the High-Speed Thread Rolling Machine

The most notable feature of the high-speed thread rolling machine is its cold thread rolling process, an advanced non-cutting processing method. Compared to traditional cutting processes, cold rolling can significantly improve the internal and surface quality of the workpieces. During the processing, the radial compressive stress generated by the high-speed thread rolling machine can effectively enhance the fatigue strength and torsional strength of the workpiece, improving the overall performance of the workpiece. Moreover, this process is efficient, energy-saving, and low-cost, making it an ideal processing method in industrial production.

Considerations for Using the High-Speed Thread Rolling Machine

When using the high-speed thread rolling machine, several points need special attention:

• To ensure thread accuracy, use corresponding standards for thread diameter inspection to achieve higher precision.

• Although the high-speed thread rolling machine has excellent performance, long-duration continuous high-load work may lead to equipment failure. To prolong the machine's lifespan, avoid overloading the machine, and reduce spacing in case of overload promptly.

• The tooth position adjustment of the three-axis thread rolling machine differs from that of the two-axis thread rolling machine. The adjustment method of the three-axis thread rolling machine's tooth position is the same as the front end face adjustment, so the operator needs to pay special attention to adjustment details.

• When using the high-speed thread rolling machine, the correct rolling start procedure is to rotate the workpiece after the feed is completed, ensuring the stability of the processing process.

As a highly efficient cold extrusion forming device, the high-speed thread rolling machine is widely used in fields such as thread and gear processing, with significant advantages in production efficiency and quality. Operators should pay attention to some details during use to ensure that the equipment operates in the best condition, achieving higher precision and higher quality processing results. If you have more needs regarding the high-speed thread rolling machine, Shinetop will be your trusted partner.